Yarn Selection
The yarn determines the appearance as well as the function of beanie hats. We offer our customers a choice of 100+ types of yarns from acrylic to recycled and cashmere. It's our one-stop solution from yarn selection to delivery of the finished beanie hats.
Programming in Knitting
The knitting production cycle begins with making patterns and developing programs for knitting machines. We use M1 Plus software from Stoll knitting machine producer for programming. Thus, we can create unique knitted patterns and complicated jacquard figures.
Knitting-Computerized Flat Knitting Machine
We use Stoll machines to knit parts of the final beanies. There are machines with 12th, 7th, and 3rd gauge needles at our factory. Stoll machines are known for producing high-quality knitted fabric, and reliable and fast operation, which allows us to produce both small and big batches quickly, with creating patterns of any complexity, structure, and size.
Knitting-Circular Knitting Machine
Circular knitting is a form of knitting that creates a seamless tube. Work in the round is begun by casting on stitches as for flat knitting but then joining the ends of that row of stitches to form a circle.
Sewing Knitted Fabric
We use linking machines to assemble Fully fashion articles, where the edges of the parts do not need overlocking. Assembling with linking machines is labor-consuming, but brings better quality.
Embroidery
We customize the embroidery logo at the specified position according to the TP. Generally, most logos will be customized on the cuffed of beanie hats.
Trimming
Trimming is the process of sewing in the hat lining, adding any additional decorations, or even washing for a unique appearance.
Inspection & Package
This stage is quality control and inspection of beanie hats. Here, all beanie hats are viewed as compared to the sample created by the designer, and any excess or loose wiring, lining, or braid is cut and removed to complete the hat.
